Ergonomic Scissor Lifts

Pneumatic Lift and Tilt


Scissor Lifts


Air Caster Solutions manufactures a wide variety of ergonomic scissor lifts, ergonomic lift tables, tilters and other equipment for container handling, vertical lifting and work positioning. Our equipment is custom designed around customer specification and engineered to withstand continuous duty, harsh environments. Our material handling equipment is designed to improve worker productivity while reducing the potential for workplace injuries.

Pneumatic Lift and Rotate


Pneumatic Lift And Rotate


Pneumatic Lift


Air Caster Solutions line of Fork Free Ergonomic Equipment is designed specifically for lifting carts and dollies for ergonomic operator loading and unloading. Working with the automotive industry, these cart scissor lifts work especially well with line side delivery carts used in fork-free manufacturing operations. Designed to exceed industry standards, customized to meet customer specification, our line of Fork Free equipment is designed to solve assembly line ergonomic challenges.

Pneumatic Dolly Lift and Rotate


Dolly Lift And Rotate

Meet the Sales Team

The Air Caster Solutions sales staff is available to assist in the selection of products to meet your specific material handling needs. Whether you can use a standard product or require a custom product designed to meet your complex material handling needs, the Air Caster Solutions team is here to help.

troyTroy Kinney
National Accounts Manager

Troy will continue to support our sales team and valued customers throughout Michigan and Canada. Moving forward, Troy will enter into a leadership role within the organization developing new business opportunities and strengthening existing relationships throughout North America.

Cell Phone:1.217.520.2417

Introducing Air Caster Solutions’s Newest Team Member

steveSteve Scarpaci
Strategic Account Manager

Steve comes to the Air Caster Solutions Family with more than twenty-six years of sales & marketing expertise. Most recently, he served as Tweedle’s Business Development Executive. “I am excited to become part of the Air Caster Solutions family. I look forward to supporting and developing new and existing relationships in order to facilitate new business, products, and services, in addition to making existing services more efficient”

Cell Phone: 586.746.7362

kenKen Messina
Midwest Sales Manager
Northern Illinois-Indiana-Wisconsin- Western Missouri

Ken joined the Air Caster Solutions team in 2007 and has demonstrated his ability to meet the needs and demands of our Midwest Customers. Ken is covering accounts from Western Missouri to Northern Illinois, and Indiana. Sales experience and product knowledge have made Ken a success for Air Caster Solutions, and gained him the respect of our customers. “I truly enjoy the relationships and problem solving with our existing customers, and also look forward to expanding our reach as other companies realize the benefits of our unique material handling solutions.”

Cell Phone: 217.620.9325

Turntables: Engineered to Order

Air Caster Solutions™ LLC specializes in developing solutions for today’s complex material handling challenges. Our expertise in engineering and fabricating industrial turntables is relied upon throughout the automotive, manufacturing and heavy industrial markets. Our systems are designed to meet specific requirements with respect to heavy load capacity, configuration, and rotation.

automotive2Our custom turntables provide ergonomic positioning of materials or dunnage, and eliminate downtime. While our turntables are “engineered to order”, we welcome the opportunity to assist our customers in the development of an optimum ergonomic, cost effective solution to any material handling challenge. Leveraging the expertise in developing over 10,000 custom material handling projects, our sales & engineering staff are prepared to take on any opportunity. Our experience and extensive project library allows us to provide complete turn-key systems in a surprising short time-frame. Whether your requirements are for a mechanical, pneumatic, electrical or hybrid system, our turntables are configured in all sizes and capacities from 500lbs to 150 tons. Whether the requirements include caustic atmosphere, explosion proof systems, rail turntables, flush floor systems or systems integration (including robotic) we excel where others fail.

Air Caster Solutions™ LLC launches new website

DECATUR, Ill. – Air Caster Solutions™ LLC, the original and leading authority on the heavy move, rolled out its new website Monday featuring improved order forms and responsive design to make it easier to meet customer needs.

“Air Caster Solutions™ growth has been in the double digits and needed a website that provided our customers with a very intuitive and interactive interface giving them exactly what they need on any platform and allowing us to respond quickly to their needs,” said John Lay, Air Caster Solutions™ General Manager.

Air Caster Solutions™ material handling solutions primarily focus on serving manufacturers including the automotive, aviation, military and commercial markets.

Other Air Caster Solutions™ services include Applications Engineering, Pneumatics, Hydraulics, Electrical, Industrial and Mechanical Design, along with Delivery and Life Cycle support.

The company also provides new product development, legacy modernization and custom manufacturing services.

What are air bearings? Air bearings, perfected by Air Caster Solutions™, use a continuous film of flowing air to eliminate friction, allowing easy movement and positioning of heavy loads. A true Air Caster Solutions™ product easily moves anything from 1,000 to 36,000 pounds per air bearing. Multiple air bearings work together to move the heaviest loads allowed by any industrial mover.

About Air Caster Solutions™ LLC: Air Caster Solutions™ is the leading manufacturer of ergonimic material handling equipment including heavy load-moving platforms, lift tables, industrial turntables and a variety of products using air bearings. Headquartered in DeCatur, Ill., Air Caster Solutions™ partners with Barton Manufacturing with three facilities totaling more than 200,000 square feet utilizing the latest welding and fabrication processes along with complete CNC machining capabilities.